Electrically controlled sand and gravel aggregate production line

Electrically controlled sand and gravel aggregate production line

The new sand and gravel production line must be designed. The production and design of a sand and gravel aggregate production line involves four major majors: general drawing, technology, civil engineering, and electrical engineering. Among them, the cost issue is more concerned by users.

The cost part mainly includes general drawing engineering (including earthwork, retaining wall, road, square, etc.), process equipment (including main engine, auxiliary machine, non-standard, pipeline, etc.), civil engineering (crushing and screening foundation at all levels (fine sand) Recycling machine equipment), equipment closure, conveyor belts, finished product sheds, shipping and loading vehicles, auxiliary rooms, etc.) in all aspects.

Aggregates with better grain shape can reduce the amount of cement, increase workability, reduce the probability of pumping concrete to block the pipeline, and the cost of concrete mixing plants; at the same time, it can also increase the strength of concrete, which is why high-grade concrete The particle size of the material is strictly controlled. This process is suitable for crushing harder and more abrasive rocks, such as granite, quartzite, etc. It mainly uses the “laminated crushing” principle of the cone crusher, and the finished coarse aggregate is crushed by two stages of cones to obtain the particle shape.

Combined with the actual situation of the customer, the sales manager equips the customer with a sand and gravel production line, including feeder, jaw crusher, cone crusher, sand making machine, vibrating screen, belt conveyor and centralized electric control, etc. Secondly, different drying materials should be considered. Due to different lithology, different production processes, the content of stone powder and its impact on concrete are also different. In the monitoring, online monitoring of the DCS process operation screen, power supply and distribution system screen and plant overview, aggregate loading and delivery, finished product weighing, and video images of vehicles entering and leaving the factory can be realized; the data collection of aggregate products and raw materials entering and leaving the factory can be realized. Statistical reports, implement material measurement management and statistical analysis; realize automatic unattended logistics loading on the whole site, reduce operating costs; realize real-time monitoring of the operating status of energy-consuming equipment, realize online monitoring of power supply and power consumption, and realize online power consumption load Scheduling, to achieve electricity cost management.

Electrically controlled sand and gravel aggregate production line

With the help of industrial relays, controllers and PLC systems, we can control each link in the production line at both macro and micro levels. In the big aspect, we can start and stop the production line with one click. You only need to click the mouse on the operating computer, and the production line can be started from the end to the beginning or shut down from the beginning to the end; in the small aspect, the PLC of each machine The control terminal will send the running status of the machine to the control system. You only need to look at the computer interface to know the running status of each device. Once a fault occurs, it can be eliminated immediately.

The sand and gravel aggregate industry is undergoing transformation and upgrading, and it is imperative to build a new aggregate production line that conforms to national policies, environmental protection requirements, and industrial upgrading requirements.

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